The secret behind Ultra-Pure water : How Demineralization plant work!

By -

What is a demineralization plant?


A demineralization plant is used to remove dissolved minerals from water, with salts (like calcium [Ca], magnesium [Mg], and other dissolved solids) being eliminated.

The process is primarily carried out through ion exchange, where unwanted ions are exchanged with non-toxic ions like sodium [Na].

Working principle 


Applications

Power Plants: Demineralized water is required for use in power plants as boiler feed water, as scaling is prevented by removing high mineral content.

Pharmaceutical Industry: High-purity water is used for formulations, rinsing, and production processes.

Food & Beverage Industry: Water of high quality is required for processes like brewing, dairy processing, and soft drink manufacturing.


Electronics Manufacturing: Contamination is prevented in manufacturing cleanrooms and cooling systems by using demineralized water.

Advantages of DM plant

High-Quality Water: Almost all dissolved solids are removed, producing ultrapure water.

Prevents Scaling: Scaling in industrial equipment like boilers, pipes, and turbines is prevented.

Cost-Effective: Maintenance and equipment failure are reduced, leading to cost savings in the long term.

Challenges

High Initial Cost: Significant investment in equipment and chemicals for regeneration is required for setting up a demineralization plant.

Regeneration Waste: Waste is generated in the form of spent acids and bases, which must be properly treated and disposed of.


Comments

Post a Comment

Other Blogs

Introduction to Design in Chemical Engineering

By -
Image
The discipline of chemical engineering design encompasses the integration of heat transfer, mass transfer, and thermodynamic principles, aiming to fulfill client specifications within financial constraints while simultaneously incorporating innovative advancements and creative endeavors. Design constraints This part offers a broad overview of the design process. While this page focuses on chemical engineering design, the techniques outlined here are relevant to other fields of engineering as well. Before commencing work, designers must gather clear and comprehensive requirements, and if these arise from external sources like customers or other departments, they need to clarify the true needs through discussion. The designer should continually assess the design requirements throughout the process and collaborate closely with sales or marketing to fully understand customer needs. Setting the Design basis The system of unit to be used. The national, local or company design codes that must...
Read more

Do you know how cooling towers are designed and operated? let's get into this!

By -
Image
Introduction to cooling tower Cooling towers are a very important part of many chemical plants. The primary task of a cooling tower is to reject heat into the atmosphere. They represent a relatively inexpensive and dependable means of removing low-grade heat from cooling water. Simple mechanism of cooling tower using DWSIM  Principles implicated in the designing sector Chemical factors Mass transfer Heat transfer Safety and Prevention Overview of cooling tower mechanism Evaporative Cooling: Cooling towers use evaporation to cool water. Hot water from the process is pumped to the top of the tower and sprayed down through nozzles or sprayers. Airflow:  As the water falls, it comes into contact with a crossflow or counterflow of air, which is drawn into the tower through louvers or inlets. Evaporation:  The heat from the water is transferred to the air through evaporation, cooling the water. Cool Water Collection:  The cooled water collects in a basin at the base of th...
Read more

Have you never heard of R717 refrigerants?

By -
Image
R-717 is a refrigerant grade ammonia (N H 3 ) that's used in industrial refrigeration and air conditioning systems. What constitutes Ammonia? Ammonia, NH 3 , is a comparatively stable, colourless gas at ordinary temperatures, with a boiling point of -33℃ . Ammonia gas is lighter than air, with a density of approximately 0.6 times that of air at the same temperature.  The characteristic pungent odors of ammonia can be detected as low as 15ppm. Ammonia can be highly toxic to a wide range of organisms. In humans, the greatest risk is from inhalation of ammonia vapour, with effects including irritation and corrosive damage to skin, eyes and respiratory tracts. At very high levels, inhalation of ammonia vapour can be fatal. When dissolved in water, elevated levels of ammonia are also toxic to a wide range of aquatic organisms.  Ammonia is highly soluble in water, although solubility decreases rapidly with increased temperature. Ammonia reacts with water in reversible reaction ...
Read more